Thermal Fluid Simulation (CFD)
High-fidelity digital twin deduction before manufacturing to accurately predict thermal resistance and pressure drop, avoiding fluid dead zones.
Standard Engineering Workflow
PROCESS & TIMELINE
CAD Geometry Cleaning
Import original drawings, repair broken surfaces, simplify non-core fluid details irrelevant to simulation.
Boundary Layer Meshing
Use high-density boundary layer meshing for micro-channels to ensure mesh quality and convergence.
Multiphysics Solving
Set inlet flow, heat source power, turbulence models, use clusters for steady/transient multiphysics solving.
PQ & Thermal Resistance Report
Generate velocity vector maps, temperature pseudo-color maps, and output the final Pressure-Flow (PQ) characteristic curve.
Infrastructure & Tech Stack
- 01Ansys Fluent
- 02Siemens STAR-CCM+
- 03Autodesk CFD
- 01NVIDIA A100 GPU Cluster
- 02128-Core HPC Node
- 03Cloud Scalable
PDF Report Cover]
Standard CFD Simulation Analysis Report
Includes mesh independence verification, steady-state temperature field cloud maps, inlet/outlet pressure drop curve analysis, and optimization suggestions.
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