End-to-End Engineering Services
Design for Additive Manufacturing (DfAM)
Leap from machining mindset to free topology geometry. Reduce weight by 50% while avoiding the disaster of internal supports.
Standard Engineering Workflow
PROCESS & TIMELINE
1
Load & Boundary Input
Determine mechanical force models, fluid flow directions, heat source distribution, set goals.
2
Topology Optimization
Use generative design algorithms to remove invalid mass, finding optimal load-bearing and heat transfer paths.
3
TPMS Lattice Filling
Fill channels and cavities with Triply Periodic Minimal Surfaces (Gyroid) to increase surface area.
4
Self-Supporting Channel Reconstruction
Ensure overhang angles meet 3D printing limits (e.g., >45°) for direct internal support-free forming.
Infrastructure & Tech Stack
~/tech-stack/dfam-software
- 01nTop (nTopology)
- 02Materialise Magics
- 03Siemens NX AM
~/tech-stack/geometric-alg
- 01Implicit Modeling
- 02Gyroid TPMS
- 03Lattice Generation
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Sample Deliverable
Printable Model & Lattice Analysis Package
Deliver parametric slicing files ready for industrial SLM equipment and topological lightweight comparative analysis reports.
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